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Auto Industrial Part Processed by Aluminum Die Casting Company

Aluminum die casting allows you to create sharply defined metal parts from a durable range of non-ferrous metals. Aluminum alloy die casting enables the production of components with fine details and features without the need for additional processing. Additionally, die castings can be made lighter than can be done economically with hog-outs since the additional machining time for removing extra material in a hog-out can be costly.

Product Description

Wall thickness

Wall thickness is the distance between two parallel (or nearly parallel) surfaces and will vary depending on the thickness to length ratio of the entire part. If your aluminum die casting parts is very long it is difficult to maintain a very thin wall. You want your wall thickness to be as thin as possible while maintaining the strength and overall functional requirements necessary for your specific application.

Wall thickness uniformity

Ideally, you want a design that creates uniform wall thickness all around the casting. This doesn’t mean that it needs to be 100% the same on all sides, only that you should strive to minimize drastic wall thickness variations. Dramatic variations in wall thickness can result in different rates of cooling along the cast wall which can alter the dimensions of the finished part. Uniform thickness also allows you to better control the flow of the metal into the die in order to ensure a complete fill.


When it comes to die casting a draft refers to the slope or taper that run in the direction of the die’s opening. The taper should be greater on the interior of the die walls than it is on the exterior walls so that when the alloy cools and solidifies it will shrink and fit more tightly on the inside of the casting. The greater the interior draft, the easier the finished part will be to remove from the die and the more precise the finished product will be.


If your part needs to be light, pockets are excellent inclusions in die cast designs. Basically these pockets, also referred to as metal savers, are open spaces or holes placed in the design of the die. Strategically placed pockets make your final part lighter without compromising any of the structural integrity.

Fillets and corners

Fillets are the curved parts of the casting where two surfaces would normally have come together at a sharp angle. They are added to a die casting to eliminate hard edges and corners that are not desired in the final part. It is best to utilize large inner and outer corner radii for the cast part. The larger the radii the stronger the final part will be.

Ribs and bosses

Bosses generally serve as stand-offs and mounting points, while ribs are added to provide support without increasing wall thickness. If it is possible, design any necessary ribs and bosses directly into the die cast. These features help eliminate sharp corners and help increase the overall strength of the finished part.

Consulting with an experienced die caster during the design phase will help eliminate any potential problems affecting tooling and production of your new part.

Part Name:Auto Industrial Part Aluminum Die Casting

Material”Aluminum: 6061-T6 / 7075 / 6082 / 6063 / 5052…

Stainless Steel: SS303 / SS304 / SS316 / SS430 / SS301…

Carbon Steel: C20 / Q235 / C45 / 20Mn / 42CrMo / 20CrNiMo

Plastic: Nylon / POM

Brass: T2 / T1 / Hpb59 / C36000 / C268000 / C37700 / C385000 / C2200 / C28000…”

Tolerance as drawing
Surface Finish Rumbling; anti-rusted oiled;   zinc plating;  Anodized; Sand/Shot   blasting; Chrome plating; Heat treatment; Polish; Phosphating;   Electropolishing; Powder Coating
Processing CNC Machining; CNC turning; CNC milling; Machine Center; Grinding;   de-burring; drilling; forging; investment casting; Die casting; Assembly
Size Customized
Sample Time 7days
Delivery Time 35days after payment.
Trade Term EXW; FOB; CIF; DDU; DDP…
Trade Mark OEM
Transport Package Carton and Wooden Case, Safety Export Package
Specification Customized
Origin Ningbo
Validity   of quotation 30days



If you would like to have a question then get in touch today, we are ready to assist 24/7.
We welcome your cooperation and we will develop with you.
 Factory-direct Connectivity Solutions.
 High quality, Competitive Price.
 Custom-tailored solutions.
 Problem-solving approach.


If you would like to have a question then get in touch today, we are ready to assist 24/7.
We welcome your cooperation and we will develop with you.

 Factory-direct Connectivity Solutions.
 High quality, Competitive Price.
 Custom-tailored solutions.
 Problem-solving approach.