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ACE Machinery Aluminum Die Casting Parts for CNC Machining

From cylinder heads and engine blocks to garden furniture and bicycle frames, die casting is used to create a wide variety of products. It involves the use of pressurized molten metal to fill a mold cavity. The raw metal is heated, after which it’s forced into a mold cavity. After the molten metal has cooled and solidified, the newly created casting is ejected. While die casting is a versatile casting process, though, it offers both advantages and disadvantages for manufacturing companies.

Product Description

Advantages of Die Casting

· High production efficiency – The production process is easy to mechanize and automate. In general, cold chamber die casting machine is die-casting 50 to 90 times per hour. The hot chamber die casting machine is die-casting 400 to 900 times per hour.

· Excellent dimensional accuracy and smooth cast surfaces – The general tolerance class of die casting parts is IT13~IT15 in GB/T 1800-2009, and the higher precision can reach IT10~W 1 1. Surface finish (Ra) is 3.2~1.6μm, and locally up to 0.8μ Due to the high dimensional accuracy and high surface finishing of die castings, less demanding die castings can be used directly, avoiding machining or less machining, improving the utilization of the alloy and saving a lot of machining costs.

· High mechanical properties of die castings – The metal melt cools quickly in die casting and crystallizes under pressure, so that a layer of crystalline grains near the surface of the die casting is fine and compact. Both strength and hardness are high.

· Die-casting complex thin-walled parts – Die castings can have complex part shapes, the wall thickness of the part can be smaller simultaneously, compared with sand castings and metal mold castings. The minimum wall thickness of aluminum alloy die casting parts is 0.5mm. The minimum wall thickness of zinc alloy die castings can achieve 0.3mm.

· Parts of other materials can be embedded in die castings – Complex fasteners or inserts can be included in the final component. So it saves valuable materials costs and processing costs. The complex shapes of parts can be obtained and the performance of parts can be improved. Besides, assembly work is reduced.

· Economical and easy for mass production – Durable and dimensionally stable die casting parts can be obtained with specified shapes, so no CNC machining or less machining is required.

· Variety of surface textures – Die casting parts can have many finishing techniques and surfaces. The process is capable of achieving smooth or textured part surfaces.

Part Name: Aluminum Die Casting Parts for CNC Machine
Material Aluminum: 6061-T6 / 7075 / 6082 / 6063 / 5052…
Stainless Steel: SS303 / SS304 / SS316 / SS430 / SS301…
Carbon Steel: C20 / Q235 / C45 / 20Mn / 42CrMo / 20CrNiMo
Plastic: Nylon / POM
Brass: T2 / T1 / Hpb59 / C36000 / C268000 / C37700 / C385000 / C2200 / C28000…
Tolerance as drawing
Surface Finish Rumbling; anti-rusted oiled; zinc plating;  Anodized; Sand/Shot blasting; Chrome plating; Heat treatment; Polish; Phosphating; Electropolishing; Powder Coating
Processing CNC Machining; CNC turning; CNC milling; Machine Center; Grinding; de-burring; drilling; forging; investment casting; Die casting; Assembly
Size Customized
Sample Time 7days
Delivery Time 35days after payment.
Trade Term EXW; FOB; CIF; DDU; DDP…
Trade Mark OEM
Transport Package Carton and Wooden Case, Safety Export Package
Specification Customized
Origin Ningbo
Validity of quotation 30days

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CONTACT US NOW

If you would like to have a question then get in touch today, we are ready to assist 24/7.
We welcome your cooperation and we will develop with you.

 Factory-direct Connectivity Solutions.
 High quality, Competitive Price.
 Custom-tailored solutions.
 Problem-solving approach.