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How to Reduce Aluminum Die Casting CNC Machining Costs

What is Die Casting CNC Machining

CNC Machining or computer numerical control is a method of digitally designing a casting or forging product and using the design to cut out aluminum pressure die casting or lost wax investment casting parts.

You can create this design by manually entering it into the computer. Or you can save time by scanning the prototype with the CAM program and creating a design from it.

No matter which design method is adopted, the computer will use this design to cut out parts of the casting products from a variety of materials. Depending on the casting part design and the materials used, you may need another casting CNC machining machine. For example, CNC plastic processing mainly uses CNC milling machines and lathes, while sheet metal uses metal cutting and punching machines.

This will create parts for your product, which can then be packaged or constructed before the final steps of die casting packaging. If you want to create multiple identical products, you can save a lot of time.

This also reduces the risk of human error in the precision alloy die casting or lost wax precision casting process. As long as you have the correct size in the original design, you only need to set the machine to create the perfect product every time. You can even save the design of the casting and quality customized forging part for future use, in case you need to increase the order in the future.

How to Reduce Die Casting CNC Machining Costs

Aspects to be considered for die casting CNC machining by a machining center: When machining parts on a large CNC machine tool, there are generally two situations.

The first case: there are a part pattern and a blank, and a CNC machine tool suitable for processing the aluminum pressure die casting part should be selected. 

The second case: There is already a CNC machine tool, and it is necessary to select high-pressure aluminum die casting parts suitable for processing on this machine tool. In either case, the main factors to consider are the material and type of the blank, the complexity of the contour shape of the part, the size, the processing accuracy, the number of parts, and the heat treatment requirements. In summary, there are three points: 

  1. To ensure the technical requirements of processed parts, process qualified aluminium pressure die casting products.
  2. Conducive to improving the productivity of machining center.
  3. Reduce production costs (processing expenses) as much as possible.

Now, numerical control technology is also called computer numerical control technology. At present, it is a technology that uses computers to realize digital program control. This technology uses a computer to execute the control function of the device according to a control program stored in advance. Because the computer is used to replace the original numerical control device composed of hardware logic circuits, the storage, processing, calculation, logic judgment and other control functions of the input data can be realized through computer software.

CNC Machining Technology Application

CNC machine tools have many advantages that ordinary machine tools do not have. The surrounding area is constantly expanding, but at present, it cannot completely replace ordinary machine tools, nor can it bethe most economical way to solve all the problems in mechanical processing. CNC machining manufacturer always adding tools workpieces with the following characteristics:

  1. Single-piece, multi-variety, small batch production parts.
  2. Parts with complex shapes and high machining accuracy.
  3. Parts that need to be processed in a variety of processes.
  4. Parts that are expensive and are not allowed to be scrapped.
  5. Parts that need frequent modification.
  6. Urgent parts that require the least production cycle.
  7. Batch, high-precision, high-demand workpieces.

When the precision aluminum die casting parts are not too complicated and the production batch is not large, ordinary machine tools should be used. As the complexity of the casting parts increases, CNC machine tools become more applicable. At the same time, in the production of multiple varieties and small batches (less than 100 pieces), the use of CNC machine tools can obtain better economic benefits, and the increase in the number of aluminum alloy die casting parts is unfavorable to the selected CNC machine tools.

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If you would like to have a question then get in touch today, we are ready to assist 24/7.
We welcome your cooperation and we will develop with you.

 Factory-direct Connectivity Solutions.
 High quality, Competitive Price.
 Custom-tailored solutions.
 Problem-solving approach.