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Die casting is a kind of precision casting method which uses high pressure to force the metal into the metal mold with complex shape.
Die casting generally consists of four steps: preparing the mold, injecting the mold with molten metal, ejecting the newly created cavity from the mold, and separating scrap metal from the cavity. 

Pressure die casting is mainly used for large series production, i.e. for many components of the same type to be cast. Despite the high pressure used during the manufacturing process, a high casting quality is achieved. The die casting process is particularly suitable to produce very thin (up to 1 mm) (lightweight) components.

Advantages of Die Casting

● Excellent dimensional accuracy;
● Compared with other casting processes, the surface of die castings is smooth;
● Thinner walls can be cast as compared to sand and permanent mold casting;

● Inserts can be cast-in;
● Reduces or eliminates secondary machining operations;
● Rapid production rates;
● High tensile strength of casting;
● Casting of high fluidity metals.

Disadvantages of Die Casting

● High capital cost;
● A large production volume is needed;
● Limited to high-fluidity metals;

● Casting weights limit;
● Prevents any heat treating or welding;
● Parts needing hardening and tempering are not cast in dies.


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